The company’s engineers and technicians have years of experience in designing and implementing Industrial automation and intelligence projects, instrumentation and industrial automation in the industrial and manufacturing plants of the country, and as a leader in providing technical and engineering solutions in various industries, has left a brilliant resume of its activities, high technical knowledge of technical staff, initiative and use of new methods based on modern technology including strengths of the unit. The company’s engineering and executive design is in the field of electrical industry and instrumentation, for many years we have been proud to serve in the industry in the field of maintenance of advanced devices with the latest technology in the world
What is Automation
Industrial automation and intelligence systems are systems used to control and monitor process, machine or device based on a computer system that usually performs repetitive functions or tasks. These systems are intended to act automatically to reduce and improve human labor in the industry… These systems replace repetitive and mechanical tasks, mainly by an individual and the decisions he or she makes in the production process. It works using logical programming commands, sensors and … Done in advanced machinery… Industrial automation and intelligence systems have different advantages for organizations.
Advantages of industrial automation system
According to various companies such as Sure Controls and Big Sky Engineering and Encyclopedia Britannica (in the article The Advantages and Disadvantages of Automation), organizations implement a system of these features because of the following advantages:
Efficiency:These systems enable automation for industrial factories and processes, enabling continuous mass production of 24/7. 24 hours a day, seven days a week that improves productivity and reduces assembly time.
Quality:This type of automation system with adaptive control and supervision in different stages and industrial processes are useful in eliminating human error and thus improving the quality and homogeneity of the products provided. After several hours of continuous work, the yield does not decrease.
More reliability:Machines and computers work at constant speeds without fatigue and errors, so automated production processes are more reliable, stable and robust when managed with an automation system.
Flexibility:Running a new job in a traditional production chain requires hours or days of user training. On the other hand, with an automated system, reprogramming a robot or machine is a simple and fast process that provides more flexibility in the production process.
More detailed information:Data collection automation improves accuracy and reduces costs and enables company managers to make better decisions to improve the production process.
Safety:It is safer to use robots in production lines with hazardous working conditions for humans. In the United States, the Occupational Safety and Health Act of 1970 aimed at improving job safety and employee protection. Since its adoption, it has promoted automation and robotics in the country’s factories and the use of automation systems.
Cost reduction:Although initial investment in industrial automation systems may be relatively high, the implementation of this technology leads to lower data analysis costs. In addition, thanks to this automatic data analysis, the risk of device failure and service interruption is minimized.
Improving working conditions:Workers work fewer hours in a factory where the industrial automation system is implemented and spend their time on higher value-added jobs.
Increased value added:Automation systems free employees from performing tedious and ordinary tasks. When the performance of machines and computers frees employees from performing these tasks, they can perform more valuable added tasks in other areas of the company, which brings more profit.
Improving human capacity:The systems that companies implement to automate their services not only perform the tasks that a human being performs, but they can perform functions that go beyond the abilities of a real person. They are better in size, weight, speed and resistance and other characteristics.
Types of industrial automation systems
Companies that start the industrial automation process have different types of automation available depending on the varying degrees of acceptance, product range and production volume.
Hard automation or fixed automation
It refers to an automation process in which the robot or machine is designed to perform a specific and very repetitive task and for very high production volumes.
These processes are fixed and can’t make any changes, but they are very fast, accurate, safe and with high production rates.
The advantages that this type of automation and smartening brings to the industry are for processes with high load volumes and low work diversity. This type of economic automation is the most intelligent type.
Soft Automation
It relates to those equipment designed to adapt to a wide range of product settings.
This process is controlled by a computer that can be programmed to regulate its performance with different products. When an industry produces different items that require different configurations, it is very useful. This type of smartening costs more than hard automation and works at a slower rate, and its application is suitable for facilities that produce a limited range of similar products that are produced in batches.
Soft automation can be divided into two categories: programmable automation or flexible automation.
Programmable Automation
Automated industrial processes that fall into this category are controlled by a program that includes a set of coded instructions for interpreting the system.
In these processes, new software can be used to produce new products, as the system is quite flexible. It is possible to configure and reset equipment at both software and hardware levels. The use of this type of automation is recommended in industries with low production, as the reprogramming process of the device to adapt it to new products is complicated and takes a certain time. For this reason, processes are done in batches.
Flexible Automation
Flexible automation allows you to configure a machine to fit a new product in a short period of time. In this way, virtually no time is wasted to change the configuration from one item to another.
Since with this type of automation there is no time wasted on reprogramming the system or changing the physical configuration of machines, there is no need to run products in separate categories. The use of this type of automation in medium-sized productions is recommended.
Thanks to flexible Automation implementation, production is continuous and can be adapted to the different types of products that an industrial factory faces.
Industrial automation and intelligence Systems
Automation eliminates the need for manual labor of a factory, but still requires operators to monitor machinery and carry out maintenance. In contrast, an industrial automation system no longer requires human intervention in this process. In this sense, when a company implements such a system, it allows the entire production process to be carried out from start to finish without human assistance.
Different automation systems can be used based on the different functions to be developed
Artificial neural networks are a mathematical or computational model that mimics neural connections and, like these biological networks, the structure of the network adapts to changes depending on the information. They are used to classify relationships and identify patterns in data sets. Some of their applications are email spam filters, control systems, pattern recognition in systems (radar), speech or text, and automated financial trading systems.
The distributed control system in these systems is not concentrated controls and is expanded by the system. These controls are expanded according to the part of the system that needs to be monitored. They are used in traffic light control systems, oil refineries and power plants.
The human-machine interface of these systems depends on human interference for performance. Computers and ATMs are an example of human-machine interface systems.
Monitoring and data collection control system: It can consist of other systems, such as the human-machine interface connected to remote terminal units that work to convert sensor signals into understandable data. This is a system that completely controls the production location and even various production plants. They are very similar to distributed control systems. The main difference is that in SCADA systems the control is not done in real time. However, the line that differs between the two systems is very fragmented and is often used in similar applications.
Logically programmable controllers are systems that work in real time and control machines in an industrial production line. PLUs are programmable small computers that control and automate processes in real time. They are designed to control multiple input and output signals. These systems have different applications because logic controls the performance of machinery, factories and industrial processes, etc.
Well-known brands in the field of industrial automation and smartening
Smart Home
Today smart systems will give you more time to be in the family. In the smart home,the father of the family does not need to control the status of the lights and turn off the cooler. The mother of the family is also informed of her children’s presence in their rooms during their sleep and returning from school.
It is also possible to have dinner together with a pleasant music and call to all rooms. Leaving the home is provided for family members with the least time and the temperature of the house will remain suitable for your return based on the type of departure you have
Introducing BMS
BMS stands for Building Management System or Integrated Building Management System. Through these systems, there can be items such as lighting, fire alarms, existing protection cameras and even traffic control… Take over.
How BMS works
The BMS system collects information from each zone or area in a comprehensive system and provides a monitoring and monitoring system. The main purpose of this system is to reduce energy consumption, increase safety in accidents, potential hazards, as well as increase building protection and increase residents’ safety.
Introducing Home Automation
The smart home is dedicated to a separate space based on equipment and performance, and integration is done between the equipment of a space or zone.
The Difference between BMS and Home Automation
- Selection:BMS suitable for centers such as hospitals office centers, industrial complexes, etc. is. If the smart home is suitable for residential projects.
- Function:The BMS system requires a person who specializes in this field and has learned the necessary training, but the smart home is managed with the end consumer, which is much easier as a result of UI/UX and application usage.
- Protocol:In smart home system wireless protocols with wiring are limited. While BMS protocols are the same as standard building protocols including BACnet, LON and Modbus.
- Integration:In the smart home system, we see integration within the confines of the same house or zone, but BMS is wider and is specific to all spaces, zones, floors and, in general, the comprehensive system of a project.
- BMS requires mechanical maps but smart homes do not have complexity.
The benefits of building smartening
Managing all home devices from one place or interface that brings comfort and peace of mind
Do not underestimate the remote control of your home performance, the power to control the function of your home and to view the status of the house remotely
Maximum security with motion sensors and magnets, CCTV cameras, smart door locks are established throughout the house
Flexibility of new devices to integrate with smart home, no matter how up-to-date your appliances look
Increasing energy efficiency, depending on how you use smart home technology, it is possible to save your energy
Improving the performance of home appliances and equipment, smart homes can help you to better function your home appliances. Connecting equipment to the smart system improves the performance of home devices and will make life much easier and more enjoyable.
Home Management Insights. From these insights and experiences, you can analyze your everyday habits and behaviors and make adjustments to your desired lifestyle.